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    • Coupling & Shaft Alignment – Course Topics

      1. Fundamentals of Couplings & Alignment

      • Importance of couplings and alignment in rotating equipment reliability
      • Types of misalignment: angular, parallel, axial, and combination
      • Effects of misalignment on bearings, seals, and overall equipment life
      • Industry standards and best practices

      2. Coupling Types & Applications

      • Rigid couplings: sleeve, clamp, flange
      • Flexible couplings: elastomeric, gear, grid, disc
      • Specialty couplings: fluid, magnetic, diaphragm
      • Selection criteria based on operating conditions and equipment type

      3. Shaft Alignment Principles

      • Alignment tolerances and specifications
      • Soft foot detection and correction
      • Thermal growth considerations during alignment
      • Alignment of vertical and horizontal machines

      4. Alignment Methods & Tools

      • Traditional methods: straightedge, feeler gauges, dial indicators
      • Modern methods: laser alignment systems
      • Step-by-step alignment procedures
      • Documentation and reporting of alignment results

      5. Maintenance & Reliability Practices

      • Preventive maintenance for couplings and alignment systems
      • Predictive diagnostics: vibration analysis, thermography, oil analysis
      • Balancing and alignment integration
      • Case studies of failures due to poor alignment

      6. Troubleshooting & Corrective Actions

      • Identifying symptoms of misalignment and coupling wear
      • Root cause analysis of coupling and alignment failures
      • Corrective measures and repair techniques
      • Reliability improvement programs

      7. Safety & Environmental Considerations

      • Safety protocols during alignment and coupling maintenance
      • Handling high-speed rotating equipment safely
      • Environmental impacts of poor alignment (energy loss, emissions)
      • Compliance with industry standards and regulations

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